
If the grooves (steps) are damaged or mutilated, use a
pilot, Part No. ST-884-6; holder, Part No. ST-884-1; and
cutting tool, Part No. ST-788, to machine the grooves
(steps) in the bottom of the injector bore.
Install the bead cutting tool and the cylinder head in a drill
press. Set drill press speed at not more than 75 RPM.
Use a cutting oil to lubricate the cutter head.
Carefully machine the bottom of the bore until the grooves
(steps) are smooth.
Clean the metal particles from the injector bore.
Assembly
Use vegetable oil to lubricate the injector sleeve o-rings.
Install the o-ring (1) into the groove of the injector sleeve
bore.
Use an injector sleeve driver, Part No. ST-1227, to push
the injector sleeve into the cylinder head. Do not hit the
driver with a hammer. Remove the sleeve driver.
Install an injector sleeve holding tool, Part No. ST-1179,
into the injector sleeve and tighten the nut.
Torque Value: 60 N•m [45 ft-lb]
Install the injector sleeve driver against the holding tool
mandrel. Hit the driver two moderate blows with a ham-
mer to seat the sleeve in the bore.
Remove the driver, and tighten the injector sleeve holding
tool nut again.
Torque Value: 60 N•m [45 ft-lb]
Cylinder Head - Replacing the Injector Sleeves (02-07) Cylinder Head
N14Page 2-32
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